DC01-09-Casting product automotive parts shell

Welcome to our precision die casting and CNC machining solution, Model DC01-09—a specialized component engineered for functional integration in industrial tooling and gas equipment sectors. As illustrated in the accompanying images, this part features a zinc alloy housing with embossed branding, precision-machined assembly bosses, and corrosion-resistant surface treatment, making it ideal for applications like multi-torch control casings, industrial gas equipment components, and handheld tool structural parts. Our engineering team has optimized DC01-09 to meet the stringent demands of industries where branding accuracy, dimensional consistency, and environmental resistance converge: the part’s critical dimensions are controlled within ±0.04mm, and the embossed features (visible in the images) are machined with depth accuracy of ±0.02mm—critical for brand recognition and assembly reliability in industrial tools. Whether you’re a tool manufacturer sourcing durable casing components or a gas equipment brand needing precision-machined functional parts, DC01-09 delivers a solution that merges complex manufacturing requirements with field-ready usability.

Model DC01-09 is tailored for industrial tooling applications, with specifications aligned to its role as a precision-engineered metal component (as seen in the images):

• Materials: Primarily utilizes Zinc Alloy ZA27 for its excellent castability, dimensional stability, and embossing capability—ideal for the part’s exposure to handling wear, environmental factors, and branding demands. Optional materials include Aluminum Alloy A380 (for lightweight designs), Magnesium Alloy AZ91D (for ultra-lightweight applications), or Brass C36000 (for aesthetic enhancement). All materials undergo tensile strength testing (≥270 MPa for ZA27) and hardness verification (≥90 HB for ZA27).
  
  

• Production Process: Combines hot-chamber die casting to form the part’s complex near-net-shape geometry (including the embossed branding and assembly bosses visible in the images) with 2-axis CNC machining for precision feature refinement. The die casting process achieves dimensional tolerances of ±0.1mm, while CNC machining controls critical features within ±0.04mm. Fully automated production lines integrate these processes, with in-line visual inspection to verify branding clarity.
  
  

• Surface Treatment: Supports Zinc Plating (for corrosion protection and brand consistency), passivation (for enhanced environmental resistance), or powder coating (for color-coded product lines). All surface treatments undergo salt spray testing (≥800 hours for zinc-plated surfaces) and abrasion testing (≥1,500 cycles for tool handling applications).
  
  

• Mold Development Cycle: 6 weeks for standard DC01-09 dies, with expedited 5-week turnaround for modifications to branding details, boss layouts, or material compositions—essential for aligning with product launches in industrial tooling and gas equipment sectors.
  
  

• Sample Delivery Time: 6 weeks for standard samples (including die development and CNC machining); 5 weeks for modified designs using existing tooling. Samples include a CMM dimensional report (verified against the images’ prototypes with ±0.04mm tolerance for critical features) and branding clarity inspection certification.
  
  

• Quality System: Compliant with IATF 16949, with specialized checks for DC01-09: each part undergoes 100% CMM inspection for dimensional accuracy, visual inspection for branding consistency, and salt spray testing for corrosion resistance.
  
  

• Production Advantage: Automated hot-chamber die casting cells integrated with robotic part handling and 2-axis CNC machining centers ensure consistent quality and efficiency—achieving a defect rate of <0.05%, far below industry averages for branded industrial components.
  
  

• Minimum Order Quantity: 2,000 pieces for standard configurations; 2,000 pieces for custom material/feature combinations. Custom orders include a design-for-manufacturability analysis to ensure complex features (like the embossed branding in the images) are feasible in high-volume production.

Model DC01-09 leverages its precision-engineered design (visualized in the images) to deliver unique advantages:

• Branding & Functional Integration: The combination of hot-chamber die casting and 2-axis CNC machining (seen in the images) enables clear embossed branding and precision assembly bosses, ensuring brand recognition and reliable component integration in industrial tools and gas equipment. This reduces assembly errors by 25% compared to non-precision cast alternatives.
  
  

• Dimensional Stability & Wear Resistance: Zinc Alloy ZA27 construction (as shown in the images) provides excellent dimensional stability and abrasion resistance, making DC01-09 ideal for multi-torch casings and handheld tool components. It withstands 10,000+ handling cycles without branding degradation.
  
  

• Corrosion & Environmental Resistance: Zinc-plated surfaces (optional) offer excellent corrosion resistance (≥800 hours salt spray) and compatibility with industrial gases, oils, and workshop environments—critical for long-term reliability in harsh settings.
  
  

• Rapid Customization & Design Flexibility: Our team can modify material grades, branding details, boss layouts, or surface treatments in as little as 3 weeks—enabling clients to adapt DC01-09 to new product launches, such as next-gen industrial multi-torches or gas equipment control modules.
  
  

• Cost-Effective Scalability: Hot-chamber die casting (120+ parts per hour) combined with automated CNC machining drives down unit costs for large orders. For volumes of 4,000+ pieces, DC01-09’s cost decreases by 20%, making it a competitive choice for both tool OEMs and gas equipment manufacturers.

Model DC01-09’s precision design (as depicted in the images) makes it a versatile solution across sectors:

• Industrial Tooling: Deployed as multi-torch control casings (where branding accuracy and dimensional consistency ensure user trust) and handheld tool structural parts (the precision machining ensures component alignment and ergonomic usability). It meets industrial durability standards (5,000+ hours of field operation testing).
  
  

• Gas Equipment: Used as gas valve casings (for flow control in welding or heating equipment, where leak-free assembly is critical) and gas regulator components (the embossed branding ensures product traceability and compliance).
  
  

• White Goods & HVAC: Ideal for commercial oven control knobs (the corrosion protection and branding precision meet kitchen equipment requirements) and industrial heater gas interface parts (zinc alloy’s thermal stability aids heat management during operation).
  
  

• Other Industries: Utilized in maritime tool components (custom-coated variants for saltwater resistance) and agricultural equipment gas connectors (where material stability and branding clarity support field maintenance). Its flexibility in customization, from material to feature complexity, makes it suitable for niche branded industrial applications.
  
  

In every application, DC01-09’s precision-engineered design—exemplified by the images’ zinc alloy housing, CNC-machined assembly bosses, and clearly embossed branding—sets a new benchmark for parts that demand both functional reliability and brand recognition in modern manufacturing.

Q: How long does mold development and sample production take?
A: From order confirmation, mold development takes about 4-6 weeks. Upon completion, we immediately arrange sample die casting and CNC machining, with a total lead time of approximately 5-7 weeks.

Q: What production process do you use?
A: We primarily use precision die casting combined with CNC machining, enabling both complex internal structures and high-precision dimensional requirements.

Q: Do you meet automotive industry quality standards?
A: Yes, we are certified under the IATF 16949 Quality Management System, fully complying with automotive industry quality requirements.

Q: What industries do your production capabilities cover?
A: We can produce not only automotive parts but also precision die casting and machining products for white goods and industrial equipment.

Q: Do you support multiple surface treatment options?
A: Yes, we offer various surface treatment options including anodizing, plating, painting, sandblasting, and passivation to meet different application needs.

Q: Is the minimum order quantity negotiable?
A: 2,000 pieces is our standard minimum order quantity. For long-term cooperation or special requirements, we can negotiate flexibly.

Ready to enhance your oven door hinge performance? Contact us now for free technical consultation and a quote! Our engineers and sales team are here to provide professional support.

Email: [email protected]
Tel: 86-15663457251

Choose our reliable oven hinges for your equipment — built strong and precise to support every opening and closing.

Note: This product holds an EU design patent, ensuring unique and proprietary design.