DC01-06Casting products for automotive parts

Welcome to our precision die casting and CNC machining solution, Model DC01-06—a specialized component engineered for hydraulic system integration in automotive and industrial fluid control sectors. As illustrated in the accompanying images, this part features a robust aluminum alloy housing with multi-port hydraulic channels, precision-machined sealing interfaces, and corrosion-resistant surface treatment, making it ideal for applications like automotive engine oil pumps, industrial hydraulic valve bodies, and fluid control module casings. Our engineering team has optimized DC01-06 to meet the stringent demands of industries where pressure resistance, dimensional accuracy, and leak-free operation converge: the part’s critical dimensions are controlled within ±0.03mm, and the hydraulic ports (visible in the images) are machined with class H7 tolerance—critical for reliable performance in high-pressure fluid systems. Whether you’re an automotive supplier sourcing durable engine components or an industrial brand needing precision-machined hydraulic parts, DC01-06 delivers a solution that merges complex manufacturing requirements with field-ready reliability.

Model DC01-06 is tailored for hydraulic system applications, with specifications aligned to its role as a precision-engineered metal component (as seen in the images):

• Materials: Primarily utilizes Aluminum Alloy A380 for its excellent castability, pressure resistance, and machinability—ideal for the part’s exposure to hydraulic pressures, thermal cycling, and fluid compatibility demands. Optional materials include Aluminum Alloy 6061-T6 (for enhanced strength), Zinc Alloy ZA27 (for cost-sensitive applications), or Magnesium Alloy AZ91D (for lightweight designs). All materials undergo pressure testing (≥200 bar for A380 alloy) and tensile strength verification (≥220 MPa for A380 alloy).
  
  

• Production Process: Combines high-pressure die casting (HPDC) to form the part’s complex near-net-shape geometry (including the multi-port hydraulic channels and mounting bosses visible in the images) with 3-axis CNC machining for precision feature refinement. The die casting process achieves dimensional tolerances of ±0.15mm, while CNC machining controls critical features within ±0.03mm. Fully automated production lines integrate these processes, with in-line pressure testing to verify leak-free performance.
  
  

• Surface Treatment: Supports Anodizing Type II (for corrosion protection and wear resistance), electroplating (for electrical conductivity or aesthetic enhancement), or powder coating (for environmental durability). All surface treatments undergo salt spray testing (≥800 hours for anodized surfaces) and pressure cycle testing (≥10,000 cycles for fluid control components).
  
  

• Mold Development Cycle: 6 weeks for standard DC01-06 dies, with expedited 5-week turnaround for modifications to cavity geometry, port layout, or material flow channels—essential for aligning with rapid product iterations in automotive and industrial sectors.
  
  

• Sample Delivery Time: 6 weeks for standard samples (including die development and CNC machining); 5.5 weeks for modified designs using existing tooling. Samples include a CMM dimensional report (verified against the images’ prototypes with ±0.03mm tolerance for critical features) and pressure testing certification.
  
  

• Quality System: Compliant with IATF 16949, with specialized checks for DC01-06: each part undergoes 100% CMM inspection for dimensional accuracy, pressure testing for leak detection, and visual examination for surface quality.
  
  

• Production Advantage: Automated die casting cells integrated with robotic part handling and 3-axis CNC machining centers ensure consistent quality and efficiency—achieving a defect rate of <0.04%, far below industry averages for hydraulic system components.
  
  

• Minimum Order Quantity: 2,000 pieces for standard configurations; 2,000 pieces for custom material/feature combinations. Custom orders include a design-for-manufacturability analysis to ensure complex features (like the multi-port hydraulic channels in the images) are feasible in high-volume production.

Model DC01-06 leverages its precision-engineered design (visualized in the images) to deliver unique advantages:

• Hydraulic System Integration: The combination of HPDC and 3-axis CNC machining (seen in the images) enables multi-port hydraulic channels and precision sealing interfaces, ensuring leak-free assembly and reliable high-pressure operation. This reduces system maintenance costs by 40% compared to traditional welded or brazed assemblies.
  
  

• Pressure Resistance & Durability: Aluminum Alloy A380 construction (as shown in the images) provides excellent pressure resistance (≥200 bar) and fatigue strength, making DC01-06 ideal for automotive oil pumps and industrial hydraulic valve bodies. It withstands 10,000+ pressure cycles without performance degradation.
  
  

• Corrosion & Environmental Resistance: Anodized surfaces (optional) offer excellent corrosion resistance (≥800 hours salt spray) and compatibility with hydraulic fluids, oils, and common industrial chemicals—critical for long-term reliability in harsh environments.
  
  

• Rapid Customization & Design Flexibility: Our team can modify material grades, port layouts, thread specifications, or surface treatments in as little as 3.5 weeks—enabling clients to adapt DC01-06 to new product launches, such as next-gen electric vehicle hydraulic modules or industrial fluid control valve upgrades.
  
  

• Cost-Effective Scalability: High-pressure die casting (90+ parts per hour) combined with automated CNC machining drives down unit costs for large orders. For volumes of 5,000+ pieces, DC01-06’s cost decreases by 25%, making it a competitive choice for both automotive OEMs and industrial equipment manufacturers.

Model DC01-06’s precision design (as depicted in the images) makes it a versatile solution across sectors:

• Automotive Engine Systems: Deployed as oil pump casings (where high precision and pressure resistance ensure reliable lubrication) and hydraulic module housings (the multi-port design integrates sensors and actuators for advanced engine management systems). It meets automotive durability standards (200,000+ mile testing).
  
  

• Industrial Hydraulics: Used as hydraulic valve bodies (for fluid distribution in machinery like presses, lifts, or injection molding equipment, where leak-free operation is critical) and fluid control module casings (the precision machining ensures valve spool alignment and flow control accuracy).
  
  

• White Goods & HVAC: Ideal for commercial refrigerator cooling system components (the pressure resistance and corrosion protection meet refrigerant handling requirements) and industrial air compressor fluid channels (aluminum’s thermal conductivity aids heat dissipation during compression cycles).
  
  

• Other Industries: Utilized in marine hydraulic system parts (custom-anodized variants for saltwater resistance) and agricultural machinery fluid components (where material strength and pressure resistance support heavy-duty equipment operation). Its flexibility in customization, from material to feature complexity, makes it suitable for niche high-pressure applications.
  
  

In every application, DC01-06’s precision-engineered design—exemplified by the images’ aluminum alloy housing, multi-port CNC-machined hydraulic channels, and pressure-resistant internal cavities—sets a new benchmark for parts that demand both structural reliability and fluid control accuracy in modern manufacturing.

Q: How long does mold development and sample production take?
A: From order confirmation, mold development takes about 4-6 weeks. Upon completion, we immediately arrange sample die casting and CNC machining, with a total lead time of approximately 5-7 weeks.

Q: What production process do you use?
A: We primarily use precision die casting combined with CNC machining, enabling both complex internal structures and high-precision dimensional requirements.

Q: Do you meet automotive industry quality standards?
A: Yes, we are certified under the IATF 16949 Quality Management System, fully complying with automotive industry quality requirements.

Q: What industries do your production capabilities cover?
A: We can produce not only automotive parts but also precision die casting and machining products for white goods and industrial equipment.

Q: Do you support multiple surface treatment options?
A: Yes, we offer various surface treatment options including anodizing, plating, painting, sandblasting, and passivation to meet different application needs.

Q: Is the minimum order quantity negotiable?
A: 2,000 pieces is our standard minimum order quantity. For long-term cooperation or special requirements, we can negotiate flexibly.

Ready to enhance your oven door hinge performance? Contact us now for free technical consultation and a quote! Our engineers and sales team are here to provide professional support.

Email: [email protected]
Tel: 86-15663457251

Choose our reliable oven hinges for your equipment — built strong and precise to support every opening and closing.

Note: This product holds an EU design patent, ensuring unique and proprietary design.