DC01-02Casting agricultural machinery products plows

Welcome to our precision die casting and CNC machining solution, Model DC01-02—a specialized component engineered for heavy-duty structural integration in agricultural machinery and industrial equipment sectors. As illustrated in the accompanying images, this part features a robust ductile iron housing with integrated mounting lugs, precision-machined assembly interfaces, and corrosion-resistant surface treatment, making it ideal for applications like agricultural tillage tools, industrial conveyor system components, and heavy machinery structural brackets. Our engineering team has optimized DC01-02 to meet the stringent demands of industries where impact resistance, wear durability, and dimensional stability converge: the part’s critical dimensions are controlled within ±0.05mm, and the load-bearing features (visible in the images) are machined with grade 8.8 fastener compatibility—critical for reliable operation in high-impact, abrasive environments. Whether you’re an agricultural equipment supplier sourcing durable tillage components or an industrial brand needing precision-machined heavy machinery parts, DC01-02 delivers a solution that merges complex manufacturing requirements with field-ready ruggedness.

Model DC01-02 is tailored for heavy-duty structural applications, with specifications aligned to its role as a precision-engineered metal component (as seen in the images):

• Materials: Primarily utilizes Ductile Iron EN-GJS-400-18 for its excellent impact resistance, wear durability, and castability—ideal for the part’s exposure to soil abrasion, mechanical impacts, and cyclic loads. Optional materials include Gray Iron EN-GJL-250 (for cost-sensitive applications) or Alloy Steel 4140 (for enhanced tensile strength). All materials undergo tensile strength testing (≥400 MPa for EN-GJS-400-18) and hardness verification (≥160 HB for EN-GJS-400-18).
  
  

• Production Process: Combines sand casting to form the part’s complex near-net-shape geometry (including the curved structural profiles and mounting bosses visible in the images) with 3-axis CNC machining for precision feature refinement. The sand casting process achieves dimensional tolerances of ±0.2mm, while CNC machining controls critical features within ±0.05mm. Fully automated production lines integrate these processes, with in-line hardness testing to verify material properties.
  
  

• Surface Treatment: Supports Black Oxide Coating (for corrosion protection and wear resistance), zinc plating (for galvanic protection), or powder coating (for color-coded identification and environmental durability). All surface treatments undergo salt spray testing (≥500 hours for black oxide surfaces) and abrasion resistance testing (≥2,000 cycles for agricultural applications).
  
  

• Mold Development Cycle: 6 weeks for standard DC01-02 sand molds, with expedited 5-week turnaround for modifications to structural profiles, mounting layouts, or material compositions—essential for aligning with seasonal product iterations in agricultural and industrial sectors.
  
  

• Sample Delivery Time: 6 weeks for standard samples (including mold development and CNC machining); 5.5 weeks for modified designs using existing tooling. Samples include a CMM dimensional report (verified against the images’ prototypes with ±0.05mm tolerance for critical features) and material hardness certification.
  
  

• Quality System: Compliant with IATF 16949, with specialized checks for DC01-02: each part undergoes 100% CMM inspection for dimensional accuracy, ultrasonic testing for internal defects, and visual examination for surface quality.
  
  

• Production Advantage: Automated sand casting cells integrated with robotic part handling and 3-axis CNC machining centers ensure consistent quality and efficiency—achieving a defect rate of <0.06%, far below industry averages for heavy-duty structural components.
  
  

• Minimum Order Quantity: 2,000 pieces for standard configurations; 2,000 pieces for custom material/feature combinations. Custom orders include a design-for-manufacturability analysis to ensure complex features (like the curved structural profiles in the images) are feasible in high-volume production.

Model DC01-02 leverages its precision-engineered design (visualized in the images) to deliver unique advantages:

• Heavy-Duty Structural Integration: The combination of sand casting and 3-axis CNC machining (seen in the images) enables complex curved profiles and precision mounting interfaces, ensuring reliable assembly and load distribution in agricultural tillage and industrial conveyor systems. This reduces equipment downtime by 30% compared to welded or bolted alternative assemblies.
  
  

• Impact Resistance & Wear Durability: Ductile Iron EN-GJS-400-18 construction (as shown in the images) provides excellent impact resistance (≥18 J at -20°C) and abrasive wear resistance, making DC01-02 ideal for agricultural tillage tools and heavy machinery brackets. It withstands 5,000+ hours of soil abrasion without performance degradation.
  
  

• Corrosion & Environmental Resistance: Black oxide-coated surfaces (optional) offer excellent corrosion resistance (≥500 hours salt spray) and compatibility with agricultural chemicals, industrial oils, and outdoor elements—critical for long-term reliability in harsh environments.
  
  

• Rapid Customization & Design Flexibility: Our team can modify material grades, structural profiles, mounting layouts, or surface treatments in as little as 4.5 weeks—enabling clients to adapt DC01-02 to new product launches, such as next-gen agricultural tillage implements or industrial conveyor system upgrades.
  
  

• Cost-Effective Scalability: Sand casting (60+ parts per hour) combined with automated CNC machining drives down unit costs for large orders. For volumes of 3,000+ pieces, DC01-02’s cost decreases by 22%, making it a competitive choice for both agricultural OEMs and industrial equipment manufacturers.

Model DC01-02’s precision design (as depicted in the images) makes it a versatile solution across sectors:

• Agricultural Machinery: Deployed as tillage tool components (where impact resistance and wear durability ensure reliable soil cultivation) and harvesting equipment structural brackets (the precision machining ensures alignment with drive systems and cutting tools). It meets agricultural durability standards (3,000+ hours of field operation testing).
  
  

• Industrial Equipment: Used as conveyor system support brackets (for heavy-duty material handling, where structural integrity and dimensional stability are critical) and machinery frame components (the ductile iron construction absorbs vibrations and impacts in stamping or forging equipment).
  
  

• Construction Machinery: Ideal for excavator attachment structural parts (the wear resistance and impact strength meet demolition and digging application demands) and bulldozer linkage components (alignment precision ensures smooth articulation and load transfer).
  
  

• Other Industries: Utilized in mining equipment wear parts (custom-hardened variants for rock abrasion resistance) and maritime dock machinery components (where corrosion resistance and structural strength support heavy cargo handling). Its flexibility in customization, from material to feature complexity, makes it suitable for niche heavy-duty applications.
  
  

In every application, DC01-02’s precision-engineered design—exemplified by the images’ ductile iron housing, CNC-machined mounting interfaces, and impact-resistant structural profiles—sets a new benchmark for parts that demand both rugged reliability and dimensional accuracy in modern manufacturing.

Q: How long does mold development and sample production take?
A: From order confirmation, mold development takes about 4-6 weeks. Upon completion, we immediately arrange sample die casting and CNC machining, with a total lead time of approximately 5-7 weeks.

Q: What production process do you use?
A: We primarily use precision die casting combined with CNC machining, enabling both complex internal structures and high-precision dimensional requirements.

Q: Do you meet automotive industry quality standards?
A: Yes, we are certified under the IATF 16949 Quality Management System, fully complying with automotive industry quality requirements.

Q: What industries do your production capabilities cover?
A: We can produce not only automotive parts but also precision die casting and machining products for white goods and industrial equipment.

Q: Do you support multiple surface treatment options?
A: Yes, we offer various surface treatment options including anodizing, plating, painting, sandblasting, and passivation to meet different application needs.

Q: Is the minimum order quantity negotiable?
A: 2,000 pieces is our standard minimum order quantity. For long-term cooperation or special requirements, we can negotiate flexibly.

Ready to enhance your oven door hinge performance? Contact us now for free technical consultation and a quote! Our engineers and sales team are here to provide professional support.

Email: [email protected]
Tel: 86-15663457251

Choose our reliable oven hinges for your equipment — built strong and precise to support every opening and closing.

Note: This product holds an EU design patent, ensuring unique and proprietary design.