IM01-02-Injection molded rice cooker shel

Welcome to our precision plastic injection molded part solution, Model IM01-02—a specialized component engineered for structural-functional integration in robotics and smart home sectors. As illustrated in the accompanying images, this part features a robust black polymer housing with integrated rib-reinforced structures, precision-molded mounting bosses, and snap-fit assembly interfaces, making it ideal for applications like robotic vacuum cleaner bases, smart appliance structural frames, and industrial automation enclosures. Our engineering team has optimized IM01-02 to meet the stringent demands of industries where load-bearing capacity, dimensional accuracy, and assembly efficiency converge: the part’s wall thickness is controlled within ±0.15mm, and the mounting features (visible in the images) are positioned with ±0.08mm tolerance—critical for seamless integration of motors, sensors, and electronic modules in vibration-prone environments. Whether you’re a robotics manufacturer sourcing durable structural components or a smart home brand needing precision-molded appliance frames, IM01-02 delivers a solution that merges complex molding requirements with field-ready reliability.

Model IM01-02 is tailored for structural-functional applications, with specifications aligned to its role as a precision-engineered polymer component (as seen in the images):

• Materials: Primarily utilizes PP+GF20 (2.5–4.0mm thickness) for its excellent impact resistance, dimensional stability, and fatigue resistance—ideal for the part’s load-bearing demands and repeated assembly cycles. Optional materials include ABS (for cost-sensitive applications), PA6+GF30 (for enhanced strength), or PBT (for high-temperature environments). All materials undergo tensile strength testing (≥50 MPa for PP+GF20) and heat deflection verification (≥120°C for PP+GF20).
  
  

• Production Process: Combines 8-cavity hot runner injection molds to produce the part’s complex geometry (including the rib-reinforced structures and mounting bosses visible in the images) with post-molding automated inspection for dimensional conformance and surface quality. The injection process achieves dimensional tolerances of ±0.15mm, while the mounting features’ positioning is controlled within ±0.08mm. Fully automated production lines integrate these processes, with in-line laser scanning to verify structural integrity and feature alignment.
  
  

• Surface Treatment: Supports textured molding (for slip resistance and aesthetic consistency), flame treatment (for enhanced adhesion in secondary operations), or custom coloring (to match brand identities). All surface treatments undergo wear resistance testing (≥1,000 cycles for textured surfaces) and environmental exposure verification (1,000-hour UV testing for outdoor applications).
  
  

• Mold Development Cycle: 6 weeks for standard IM01-02 molds, with expedited 5.5-week turnaround for modifications to rib patterns, mounting configurations, or material selections—essential for aligning with rapid product iterations in robotics and smart home sectors.
  
  

• Sample Delivery Time: 8 weeks for standard samples (including mold development); 6.5 weeks for modified designs using existing tooling. Samples include a 3D dimensional report (verified against the images’ prototypes with ±0.15mm tolerance for the polymer body and ±0.08mm for mounting features) and structural load testing results.
  
  

• Quality System: Compliant with IATF 16949, with specialized checks for IM01-02: each part undergoes 100% laser scanning for dimensional accuracy, pull-out testing for mounting bosses, and visual inspection for surface defects.
  
  

• Production Advantage: Automated injection molding lines with robotic part handling and AI-powered laser inspection systems inspect every part for structural flaws, dimensional errors, and feature alignment—ensuring the parts in the images are representative of all units produced. This automation achieves a defect rate of <0.05%, far below industry averages for load-bearing plastic components.
  
  

• Minimum Order Quantity: 5,000 pieces for standard configurations; 5,000 pieces for custom material/design combinations. Custom orders include a finite element analysis (FEA) review to ensure structural features (like the rib networks in the images) meet load requirements in high-volume production.

Model IM01-02 leverages its precision-engineered design (visualized in the images) to deliver unique advantages:

• Structural-Functional Integration: The rib-reinforced internal structure (seen in the images) provides up to 30% weight reduction compared to solid designs while maintaining load-bearing capacity (≥50kg static load), making it ideal for robotics and appliance frames. Integrated snap-fit interfaces enable tool-free assembly, reducing production costs by 25% compared to screw-based alternatives.
  
  

• Durability & Environmental Resistance: PP+GF20 construction (as shown in the images) offers excellent impact resistance (≥20 kJ/m²) and chemical compatibility with cleaning agents, oils, and common household fluids—critical for robotic vacuums and kitchen appliances. It also withstands temperature ranges from -30°C to 100°C, suitable for diverse operating environments.
  
  

• Precision Dimensional Control: Hot runner injection and laser inspection ensure the part’s wall thickness uniformity (±0.15mm) and mounting feature accuracy (±0.08mm)—essential for aligning motors, sensors, and electronics in automated systems.
  
  

• Rapid Customization & Design Flexibility: Our team can modify rib patterns, mounting layouts, material grades, or surface finishes in as little as 5.5 weeks—enabling clients to adapt IM01-02 to new product launches, such as next-gen robotic cleaners or smart home energy devices.
  
  

• Cost-Effective Scalability: 8-cavity mold production (150+ parts per hour) and automated inspection drive down unit costs for large orders. For volumes of 12,000+ pieces, IM01-02’s cost decreases by 20%, making it a competitive choice for both premium robotics and mass-market smart home appliances.

Model IM01-02’s precision design (as depicted in the images) makes it a versatile solution across sectors:

• Robotics & Automation: Deployed as robotic vacuum cleaner bases (where the rib-reinforced structure supports motor weight and the snap-fits enable modular component assembly) and industrial robot arm enclosures (the PP+GF20 material resists abrasion and chemicals in factory environments). It meets durability standards (5,000+ hours of continuous operation testing).
  
  

• Smart Home Appliances: Used as air purifier structural frames (the textured surface and precise dimensions fit filters and fans) and smart kitchen device bases (for blenders or coffee machines, where chemical resistance and load-bearing capacity are critical).
  
  

• White Goods: Ideal for washing machine motor mounts (the mounting bosses align drive systems with ±0.08mm precision) and refrigerator condenser covers (the rib structure enhances heat dissipation while reducing weight).
  
  

• Commercial Equipment: Applied in vending machine component supports (the snap-fits allow quick maintenance of dispensing mechanisms) and office automation device frames (for printers or scanners, where structural integrity ensures long-term reliability).
  
  

• Other Industries: Utilized in medical device structural components (custom-colored variants for diagnostic equipment housings) and agricultural automation parts (where the material withstands outdoor UV exposure and moisture). Its flexibility in customization, from structure to finish, makes it suitable for niche structural-functional applications.
  
  

In every application, IM01-02’s precision-engineered design—exemplified by the images’ rib-reinforced polymer housing, precision mounting bosses, and snap-fit interfaces—sets a new benchmark for parts that demand both structural reliability and assembly efficiency in modern manufacturing.

Q: How long does mold development and sample production take?
A: From order confirmation, the mold development cycle is approximately 6-7 weeks. Upon completion, we immediately arrange sample production and delivery, with a total lead time of about 7-8 weeks.

Q: What production process do you use?
A: We primarily use multi-cavity molds and hot runner systems for production, ensuring high efficiency, precision, and excellent consistency.

Q: Do you meet automotive industry quality standards?
A: Yes, we are certified under the IATF 16949 Quality Management System, fully complying with automotive industry quality requirements.

Q: What industries do your production capabilities cover?
A: We can produce not only injection molded products for home appliances but also precision injection molded products for automotive parts.

Q: Do you support multiple surface treatment options?
A: Yes, we offer various surface treatment options including painting, plating, silk screening, and pad printing to meet different application needs.

Q: Is the minimum order quantity negotiable?
A: 5,000 pieces is our standard minimum order quantity. For long-term cooperation or special requirements, we can negotiate flexibly.

Ready to enhance your oven door hinge performance? Contact us now for free technical consultation and a quote! Our engineers and sales team are here to provide professional support.

Email: [email protected]
Tel: 86-15663457251

Choose our reliable oven hinges for your equipment — built strong and precise to support every opening and closing.

Note: This product holds an EU design patent, ensuring unique and proprietary design.