lM01-01-Injection molded rice cooker shell

Welcome to our precision plastic injection molded part solution, Model IM01-01—a specialized component engineered for aesthetic-functional integration in automotive and consumer electronics sectors. As illustrated in the accompanying image, this part features a sleek gray polymer housing with integrated snap-fit structures, a polished metallic accent, and precision-molded internal ribs, making it ideal for applications like automotive dashboard components, smart appliance enclosures, and high-end device casings. Our engineering team has optimized IM01-01 to meet the stringent demands of industries where visual appeal, dimensional accuracy, and structural reliability converge: the part’s wall thickness is controlled within ±0.1mm, and the metallic insert (visible in the image) is positioned with ±0.05mm tolerance—critical for seamless assembly and long-term performance in vibration-prone environments. Whether you’re an automotive supplier sourcing interior trim with premium aesthetics or a consumer electronics brand needing durable, stylish enclosures, IM01-01 delivers a solution that merges complex molding requirements with market-ready design.

Model IM01-01 is tailored for aesthetic-functional applications, with specifications aligned to its role as a precision-engineered polymer component (as seen in the image):

• Materials: Primarily utilizes ABS+PC alloy (2.0–3.5mm thickness) for its excellent impact resistance, dimensional stability, and paintability—ideal for the part’s glossy finish and structural demands. Optional materials include PC/ABS (for enhanced heat resistance), PA6+GF30 (for reinforced strength), or TPE (for soft-touch zones). All materials undergo melt flow index testing and tensile strength verification (≥45 MPa for ABS+PC alloy).
  
  

• Production Process: Combines 4-cavity hot runner injection molds to produce the part’s complex geometry (including the integrated snap-fits and metallic accent visible in the image) with post-molding robotic finishing for edge smoothing and insert alignment. The injection process achieves dimensional tolerances of ±0.1mm, while the metallic insert’s positioning is controlled within ±0.05mm. Fully automated production lines integrate these processes, with in-line vision inspection to verify cosmetic and dimensional conformance.
  
  

• Surface Treatment: Supports high-gloss painting (custom RAL colors) to match automotive or consumer electronics branding, metallized plating (for the accent seen in the image), silk screening (for logo integration), or soft-touch coating (for ergonomic grip zones). All surface treatments undergo adhesion testing and abrasion resistance verification (≥500 cycles for painted surfaces).
  
  

• Mold Development Cycle: 6 weeks for standard IM01-01 molds, with expedited 5-week turnaround for modifications to color, insert specifications, or snap-fit designs—essential for aligning with rapid product iterations in automotive and electronics sectors.
  
  

• Sample Delivery Time: 7.5 weeks for standard samples (including mold development); 6 weeks for modified designs using existing tooling. Samples include a dimensional conformance report (verified against the image’s prototype with ±0.1mm tolerance for the polymer body and ±0.05mm for the metallic insert) and surface finish inspection results.
  
  

• Quality System: Compliant with IATF 16949, with specialized checks for IM01-01: each part undergoes 100% vision inspection for cosmetic defects, dimensional measurement, and insert integrity testing.
  
  

• Production Advantage: Automated injection molding lines with robotic part handling and AI-powered vision systems inspect every part for surface flaws, dimensional errors, and insert alignment—ensuring the part in the image is representative of all units produced. This automation achieves a defect rate of <0.04%, far below industry averages for aesthetic-critical components.
  
  

• Minimum Order Quantity: 5,000 pieces for standard configurations; 7,000 pieces for custom material/finish combinations. Custom orders include a design-for-manufacturability analysis to ensure complex features (like the snap-fits and metallic accent in the image) are feasible in high-volume production while maintaining cost efficiency.

Model IM01-01 leverages its precision-engineered design (visualized in the image) to deliver unique advantages:

• Aesthetic-Functional Integration: The high-gloss painted finish and metallized accent (seen in the image) meet automotive interior and consumer electronics branding standards, while the integrated snap-fits enable tool-free assembly—reducing production costs by 30% compared to screw-fastened alternatives.
  
  

• Structural Integrity & Durability: ABS+PC alloy construction (as shown in the image) provides impact resistance (≥15 kJ/m²) and dimensional stability across -40°C to 85°C temperature ranges, making IM01-01 suitable for under-hood automotive applications and outdoor electronics.
  
  

• Precision Dimensional Control: The hot runner injection process and robotic finishing ensure the part’s wall thickness uniformity (±0.1mm) and insert positioning accuracy (±0.05mm)—critical for seamless integration with adjacent components in automotive dashboards or appliance modules.
  
  

• Rapid Customization & Design Flexibility: Our team can modify material types, color schemes, insert designs, or surface finishes in as little as 5 weeks—enabling clients to adapt IM01-01 to new product launches, such as next-gen electric vehicle interior trims or smart home device enclosures.
  
  

• Cost-Effective Scalability: 4-cavity mold production (120+ parts per hour) and automated finishing drive down unit costs for large orders. For volumes of 10,000+ pieces, IM01-01’s cost decreases by 22%, making it a competitive choice for both premium automotive trims and mass-market consumer electronics.

Model IM01-01’s precision design (as depicted in the image) makes it a versatile solution across sectors:

• Automotive Interior: Deployed as dashboard trim components (where the glossy finish and metallic accent meet OEM aesthetic standards) and control module enclosures (the snap-fits enable modular assembly in vehicle cockpits). It meets automotive durability standards (100,000+ cycle vibration testing).
  
  

• Consumer Electronics: Used as smart appliance casings (for air purifiers, humidifiers, or kitchen devices, where the high-gloss finish aligns with modern product design) and high-end device housings (for audio equipment or gaming peripherals, where the metallized accent adds premium appeal).
  
  

• White Goods: Ideal for appliance control panel bezels (the precision dimensions fit seamlessly with touchscreens and buttons) and refrigerator interior trims (the ABS+PC alloy resists moisture and cleaning chemicals).
  
  

• Commercial Equipment: Applied in vending machine interface panels (the snap-fits allow quick maintenance access) and office device casings (for printers or scanners, where the polished finish conveys professionalism).
  
  

• Other Industries: Utilized in medical device enclosures (custom-colored variants for diagnostic equipment) and industrial control panel trims (where the structural integrity withstands factory environments). Its flexibility in customization, from material to finish, makes it suitable for niche aesthetic-functional applications.
  
  

In every application, IM01-01’s precision-engineered design—exemplified by the image’s glossy polymer housing, metallic accent, and integrated snap-fits—sets a new benchmark for parts that demand both visual appeal and reliable performance in modern manufacturing.

Q: How long does mold development and sample production take?
A: From order confirmation, the mold development cycle is approximately 6-7 weeks. Upon completion, we immediately arrange sample production and delivery, with a total lead time of about 7-8 weeks.

Q: What production process do you use?
A: We primarily use multi-cavity molds and hot runner systems for production, ensuring high efficiency, precision, and excellent consistency.

Q: Do you meet automotive industry quality standards?
A: Yes, we are certified under the IATF 16949 Quality Management System, fully complying with automotive industry quality requirements.

Q: What industries do your production capabilities cover?
A: We can produce not only injection molded products for home appliances but also precision injection molded products for automotive parts.

Q: Do you support multiple surface treatment options?
A: Yes, we offer various surface treatment options including painting, plating, silk screening, and pad printing to meet different application needs.

Q: Is the minimum order quantity negotiable?
A: 5,000 pieces is our standard minimum order quantity. For long-term cooperation or special requirements, we can negotiate flexibly.

Ready to enhance your oven door hinge performance? Contact us now for free technical consultation and a quote! Our engineers and sales team are here to provide professional support.

Email: [email protected]
Tel: 86-15663457251

Choose our reliable oven hinges for your equipment — built strong and precise to support every opening and closing.

Note: This product holds an EU design patent, ensuring unique and proprietary design.